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Blending
Fuel Blending Equipment
USB fuel blending units are multifunctional systems designed for homogenization, dispersion, cavitation, and modification of the rheological properties of fuel products. Static homogenizers such as USB units—due to a wide range of physical processes (cavitation, Venturi effect, and hydrodynamic shock)—are widely used in oil refineries, transport facilities, POL storage sites, and central fuel-saving installations.
These units are utilized to reduce heating and fuel consumption (diesel, thermal oil, composite fuels, and mazut emulsions) in industrial boilers, furnaces, internal combustion engines, generators, and marine engines. In addition to reducing fuel consumption, the emission of harmful pollutants is also significantly lowered.
Features & Benefits of Fuel Blending Equipment
- Stable fuel mixture
- 12-month warranty
- Increased fuel octane rating
- Increased fuel cetane number
- Worldwide delivery
- Accurate additive dosing
- Cost-effective fuel
- Blending of two to seven fuel components
USB-18/3 Unit
The USB-18/3 unit blends two or three fluids to produce high-octane fuels suitable for cold seasons. Depending on the formula and technical production process, the final product can have a shelf life ranging from several months to several years.
USB-18/5 Unit
The USB-18/5 unit blends two to five fluids and is particularly suitable for producing composite fuels. This unit is used for creating new fuel blends and for reprocessing petrochemical products after storage.
Technical Specifications of the Most Common USB Models
| Parameters | USB-5/5 | USB-18/3 | USB-18/5 | USB-40/3 | USB-60/3 | USB-60/5 | USB-100/3 | USB-200/5 |
|---|---|---|---|---|---|---|---|---|
| Capacity, m³/h | 5 | 18 | 18 | 40 | 60 | 60 | 100 | 200 |
| Compression Stages | 2–5 | 2–3 | 2–5 | 2–3 | 2–3 | 2–5 | 2–5 | 2–5 |
| Main Fluid Consumption, m³/h | 3.5 | 11 | 11.5 | 30 | 50 | 50 | 100 | 200 |
| Additive Consumption, m³/h | 0.1–0.5 | 0.25–2.5 | 2–7 | 0.5–3.5 | 0.5–3.5 | 0.1–1 | 0.4–4 | 1.6–16 |
| Flowmeter 1* | 0.1–0.5 | 0.1–1 | 0.5–3.5 | 0.1–1 | 0.1–1 | 0.1–0.2 | 0.4–4 | 0.6–6 |
| Flowmeter 2* | 0.5–3.5 | 0.1–1 | 0.5–3.5 | – | – | 0.25–2.5 | – | 1–10 |
| Flowmeter 3* | 0.5–3.5 | – | 0.5–3.5 | – | – | 0.5–7.5 | – | 2.5–25 |
| Flowmeter 4* | 0.15–0.65 | – | 0.15–0.65 | – | – | 0.5–7.3 | – | 2.5–25 |
| Inlet Pressure, MPa | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 |
| Power Consumption, kW | 2.7 | 15 | 18 | 36 | 45 | 45 | 55 | 100 |
| Max. Discharge Height, m | 10 | 10 | 10 | 10 | 10 | 10 | 10 | 10 |
| Length** (mm) | 500 | 500 | 500 | 700 | 700 | 750 | 1200 | 2500 |
| Width** (mm) | 300 | 500 | 600 | 1200 | 1200 | 1400 | 1400 | 1800 |
| Height** (mm) | 1300 | 1500 | 1500 | 1550 | 1550 | 1850 | 1850 | 2500 |
| Weight, kg | 130 | 320 | 370 | 480 | 550 | 750 | 1400 | 2300 |
* Flowmeter ranges are recommended based on the final product formula.
** Overall dimensions may vary depending on optional components.
** Overall dimensions may vary depending on optional components.