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Homogenizer and Static
High-Speed Inline Homogenizers
Working Principle
These mills are multi-stage dynamic rotor–stator systems with integrated pumping capability, designed for use in the following processes:
- Multi-stage hydrodynamic shear
- High-frequency oscillatory forces
- Intensive and efficient mixing at the micrometer scale
- Pressure build-up for final product pumping
These effects enable processes that meet the highest performance requirements, including:
- Homogenization
- Dispersion
- Emulsification
- Dissolution
- Enhanced reactivity
- Wet milling
- Mixing
- Deagglomeration
Chemical Applications:
- Effective homogenization and high-shear processing of intermediate products
- Emulsification of waxes, creams, polishes, plastics, and similar materials
- Dispersion or deagglomeration of highly concentrated abrasive solids or pigments
- Dispersion and homogenization of polymer compounds
- Liquid–gas, liquid–liquid, and liquid–solid reactions
- In-line homogenization of multi-component additives
- Saponification and neutralization reactions
- Production of organometallic compounds
Renewable Resources:
- Production of biodiesel and bioethanol
- Starch degradation
Bitumen Applications:
- Homogenization of polymer-modified bitumen (PMB)
- Production of bitumen emulsions
- Manufacturing of rubber powder–modified bitumen and similar formulations
Food & Bio-Derived Products:
- Processing of fruit and vegetable juices and syrups
- Homogenization of creams, fillings, milk, cheese, and curd
- High-shear homogenization of coffee extracts with an insoluble gas
- Homogenization and dispersion of various yeast types
- Wet milling and dispersion of corn slurry and cocoa
Paper:
- Comminution and breakdown of residues and production of paper pulp
- Preparation of various paper fibers, coated papers, and wet wipes
Oil:
- Homogenization of various oils and grease-based products
Construction Industry:
- Production of bentonite and clay slurries
High-Shear In-Line Homogenizer for Polymer-Modified Bitumen Production:
- Progressive wedge-shaped shear gap followed by a toothed rotor–stator system
- Hardened carbon steel construction for long service life
- Variable gap adjustment via hydraulic shaft
- Polymer and additive injection up to 20%
- Production capacity up to 70 m³/h
- Single-stage or multi-stage production process
- Hydraulically adjustable rotor–stator gap to reduce start-up flow
Pharmaceutical & Cosmetic Homogenizers:
- Compliant with hygienic standards (QHD & GMP)
- Multi-stage, seamless rotor–stator design
- Clean-in-Place (CIP) capability
- Product-contact parts made of stainless steel
- Seals in accordance with FDA standards
In-Line Homogenizer:
- Product viscosity up to 100,000 cP
- Operating temperature up to 300 °C
- Operating pressure up to 35 bar
- Discharge pressure up to 12 bar
- Rotor tip speed up to 57 m/s
- Adjustable rotor–stator gap
- Symmetrical equipment design
- Separate inlet for injection into the stator